This thread was started in December 2011
morganhillrr
I am a new member on this forum. I am a member of the California Central Coast On30 Module group in Northern California. We build On30 modules and as a group display them at train shows in the local area. I have 5 modules that represent a free lance logging and mining operation in the late 1800’s to early 1900’s. Last year I decided to build a sawmill complex module(s) and decided on the SierraWest Sawmill complex in O scale. The first part of the kit is the mill engine and boilerhouse which I completed last winter (photos attached).
This winter’s project is the sawmill machinery kit hardware series “WP”, which consist of 10 sawmill machines plus a overhead shaft line kit and saw blades. I chose SierraWest based on the kits high quality standards, the openess of the sawmill structure, and the instruction manuals. This is only my second craftsman structure build, so all the helpful hints and techniques presented in the manuls are priceless. I hope you enjoy the build as much as I enjoy building it. Comments and suggestions are openly welcomed.
-Joe in Morgan Hill, CA CCCModOn30
Comments
morganhillrr
December 2011
I guess I didn’t do something right with the photos. Any suggestions? Thanks, Joe
LSNRwyAl
December 2011
You need to download (see string re the “resizing” software then on right side of the K size you will see an “insert” icon. This will place the pic inside your comment and allow us to view.
Welcome to the forum for there are exceptional modelers in here and they are generous with their knowledge to help us all improve our models.
Happy new Year.
morganhillrr
December 2011
Thanks Alan plus I found a picture description that was written by Bill. Sooooo, I’ll give it another go…Joe
Karl.A
December 2011 edited December 2011
Joe,
Great to see you here,
Welcome.
Karl.A
Bill
December 2011
Welcome aboard, Joe. Hope you’ll invite the rest of your module group to join our little forum.
Second build??? Wow! I’d say you’ve got a knack for the hobby. Looks really nice. I’d like to see some close ups of your work when you have time.
Please keep us posted on your build with plenty of pictures and details.
Looking forward to more!
admin
December 2011
The Mill Engine and Boilerhouse diorama is terrific. I know Joe has won awards with it - much deserved! It would not be out of line if you filled us in on those awards… Now the machinery is moving along quite nicely and I am really enjoying following along!
morganhillrr
December 2011
Thanks Karl, Bill and Brett for the warm welcome. I know it will be fun working with the masters and a learning experience for me. Just a clarification Bill- this is my second craftsman kit build ( framework, board by board construction, etc.) . I have been building models since age 6 which is over 60 years ago. I started back into model railroading 8 years ago and got into On30 modules 6 years ago.
The module group I belong to went to the National Train Show and NMRA National X2011 event in July of 2011 in Sacramento, CA. Four On30 California module groups put up a layout which covered over 2600 square feet, one of the largest ever attempted in the U.S. In conjunction with this effort, I decided to enter my SierraWest Mill Engine and Boilerhouse diorama into the NMRA model contest. This was my first attempt in a NMRA judged contest. I did good, a picture is worth… besides, Brett made me do it.
-Joe CCCModOn30
LSNRwyAl
December 2011
Well deserved as from the pics it looks awesome.
Many ideas available from the craftsmen on this forum.
Your work is great, well done Joe.
Karl.A
December 2011
Congrats again Joe, as Alan said it was a well deserved award and I’m sure one of many to come.
Karl.A
Kevin
December 2011
Welcome Joe, good to see you over here and I certainly remember this very well done build from RR line forums. Congrats on you’re well deserved award.
Kevin
morganhillrr
December 2011
Thanks to Alan, Karl and Kevin for your kind words; it is very much appreciated.
Now on to kit #1 of 10- Circular Husk. This is the single blade used to cut incoming logs into usable timber. The modeling process which is used throughout all these kits is very straight forward. The wood is cut per instructions, distressed and stained with a 50/50 mixture of Floquil Roof Brown and Dio-sol (or a stain of your choosing). The metal pieces are processed by soaking in A-West Blacken-It for 2-4 minutes, rinsed in plain water and allowed to dry. Follow Brett’s instructions and very detailed drawings and check the little boxes as you go. The hardest part for me was understanding the various names for the parts, but by studying the drawings it all comes together. In process photos follow…Joe CCCModOn30
Karl.A
December 2011
Nice assembly Joe and good colour on the timbers.
There sure are alot of little pieces going into that one machine.
Karl.A
morganhillrr
December 2011
Thanks Karl and you are correct; some of those pieces are tiny, especially for these old eyes. Can you imagine trying to build these kits in HO scale? Yikes!! Regards, Joe
morganhillrr
December 2011
Additional in process photos…Joe
LSNRwyAl
January 2012
Very nice.
morganhillrr
January 2012
Thanks Alan, appreciate your input. Following are the final photos of kit #1. One down 9 to go. The two rods/shafts sticking out of the bottom will eventually tie into the carriage drive and sawdust blower pieces of machinery . Joe CCCModOn30
Karl.A
January 2012
Those ;pictures are fantastic Joe, crisp clear and really show off your excellent progress well.
I really like the effect you have achieved on the belts, very very nice.
Is there anyway for you to remove the saw blade at this point?? or are you now too far along?
Karl.A
morganhillrr
January 2012
Hi Karl, appreciate your comments.
The saw blade is held on with a small amount of CA and could be removed without to much damage (I think). Since that photo was taken, I took some canuba car wax and polished the front surface. It makes a huge difference and makes the blade look much more metallic.
I’m certainly open to any suggestions you or others might have…Joe CCCModOn30
LSNRwyAl
January 2012
Very nice.
If this continues I see ( in my crsytal ball ) another award winner in 2012 !
MikeM
January 2012
I bought a set of stainless steel sawblades in HO scale years ago and have often wondered if these are still available (or if the O scale versions would be applicable to this kit). The blades are quite thin which might be an advantage.
Bill
January 2012
Looking good, Joe. I see that you got a good amount of tension on the belt. I remember having a hard time positioning them on my husk saw and getting the slack out so they looked tight.
One thing I would point out is the marks on the blade. They appear to run horizontal (mostly on the side shown in pics 2 & 3) rather than a circular scuff or wear pattern. They don’t show on the opposite side of the blade. Were you able to buff those out with the wax?
morganhillrr
January 2012
Hey Alan, I have to get one of those crystal balls! There are 2 major shows this year on the West Coast ( O scale, narrow gauge ) that I plan on attending. The first one is O Scale West in February, which our On30 module group attends every year. I hope to enter the Mill Engine and Boilerhouse diorama in the model contest. The second one is the Narrow Gauge National Convention in September at Bellevue, WA. I hope to enter the above diorama plus the Sawmill Machinery.
Hey Mike: Thanks for the link, I think I’ll purchase some O scale blades if they are still available and are appropriate for this kit.
Thanks Bill for your comments. The horizontal scuff marks are on the side of the blade that I polished. I couldn’t get to the other side safely. The don’t show up in person nearly as much as in the photo, but they are there and something will have to done with them. Good eyes, I really appreciate you pointing that out.
-Joe CCCModOn30
morganhillrr
January 2012
OK, here we go with kit #2, the second blade for the circular husk. Many medium to large sawmills added the second blade to accomodate larger diameter logs. I can only imagine what it would be like to see these 2 blades tear into a large log. The photos show the kit and some in process shots, hope you enjoy…Joe
Karl.A
January 2012 edited January 2012
Great work on the second part of this machine Joe, I’m looking forward to more. These are really coming out nicely.
I can only imagine what it would be like to see these 2 blades tear into a large log. …Joe
There is no need to just imagine Joe… here you go… at around 1min40 you can see the double saw and log carriage in action.
There is also another video of the mill in action you may like in the following thread…
Karl.A
morganhillrr
January 2012
Thanks Karl, that was awesome. The Sturgeons Mill is reasonably close to home. I plan on going there for sure this year to observe one of their 4 operating sessions.
-Joe CCCModOn30
Karl.A
January 2012
Glad you enjoyed it Joe.
When you get to the mill make sure to take lots of pics for the rest of us to enjoy!!!
Karl.A
morganhillrr
January 2012
Will do Karl. A couple members of our module group have visited there and they say it is just incredible. Definately on my list of must do in 2012.
Following are the final photos of the second blade. A really fun project; 2 down 8 to go…Joe CCCModOn30
LSNRwyAl
January 2012
Beautiful.
Just beautiful.
morganhillrr
January 2012
Thanks Alan, really appreciate your feedback…Joe
morganhillrr
January 2012
Up next is the carriage hardware, kit #3. This is a very neat looking piece of equipment, should be fun. I’ll be out of town for a week, so not much progress will be made outside of the following in process photos… Joe CCCModOn30
morganhillrr
January 2012
Back in town and finished up kit #3 of 10. Final photos follow, hope you enjoy. Joe CCCModOn30
admin
January 2012
looks awesome Joe, very well executed - got a baggie of small parts ready to send out to you tomorrow…
Kevin
January 2012
This continues to be an outstanding build! The natural color, texture and tone you are achieving with each kit is perfect. What did you use for the log?
Kevin
morganhillrr
January 2012
Hi Brett: Thanks for your comments and appreciate the replacement parts. I’ll work harder to assemble them carefully ?
Kevin: Appreciate your kind words and feedback. The log is from a mature bottle brush plant. The color and bark texture is just terrific. I received them at a train show from a guy who really liked my On30 log pond module and said I needed some good looking logs- nice guy.
-Joe CCCModOn30
Kevin
January 2012
They look great Joe, so I think we need to find a source of supply.
Kevin
morganhillrr
January 2012
OK, up next is kit #4 the Carriage Drive and Sawdust Blower. Very few parts in this one, but once you realize it must be integrated into the circular husk machinery things get a little more involved. I decided to build a base and start mounting the completed pieces in line. This will also give me a look see at what the final sawmill footprint will look like- big, really big. The gatorboard pieces in the photos are 12" X 36" and the machines will take up most of that.
I had thought the sawmill complex might fit into one On30 module approximately 6 ft. by 24-30 inches wide. I’m now thinking it will take two modules of 2 ft. by 4 ft or 2 ft. by 5 ft. Our groups On30 modules are fully operational and have mainline tracks and passing sidings which take up a lot of real estate quickly. It’s not a problem, but track planning must be considered. On to the build, hope you enjoy.
-Joe CCCModOn30
morganhillrr
January 2012
Final photos of the Carriage Drive and Sawdust Blower. Next up is kit #5, Live Rolls.
Joe CCCModOn30
Kevin
January 2012 edited January 2012
Fantastic job Joe, you have a really nice touch with subtle coloring and the way you treat the castings. Is the black cable supposed to be rope or metal cable? If it is cable just make sure no little thread hairs are sticking out. Not a nit pic, just one modeler to another.
KO
morganhillrr
January 2012
Thanks for your comments Kevin. I’m not sure what the real carriage drive cable material would be. I’ll have to research that before final placement in the sawmill ( maybe Brett knows?). The kit instructions call out to use non-cotton thread, whatever that is? I had the black thread on hand, so I used that. Good eye, as it has little hairs sticking out but for the moment it works for me.
-Joe CCCModOn30
morganhillrr
January 2012
Up next is kit #5- live rolls. This is a conveyor type machine that moves freshly cut wood from the saw down the line for further processing. It uses belts and several gear sets to power the rollers. Should be a neat project- enjoy.
-Joe CCCModOn30
morganhillrr
January 2012
A couple of in process shots and the final photos of the Live Rolls machine. A fun project with a lot of details. Five kits down, five to go. Having fun in Morgan Hill, CA.
-Joe CCCModOn30
brownbr
January 2012
I’m really enjoying watching these come together. You do very fine work. I ordered a set of these as well. Hopefully they will be here soon.
admin
January 2012
I love the way the machinery lays out - always wanted to make a display with just the machinery to show how a steam powered sawmill functioned… Great job so far Joe!
and yes Bryan, your order will be processing and shipping soon!
morganhillrr
January 2012
Hi Bryan- Im glad you are enjoying the build and hope it can help you in some way. It is great fun and you get instant satisfaction when each component is completed.
Thanks Brett for you kind words and encouragement. I’m am also enjoying the display as it progresses. I even threw some sawdust around the equipment yesterday . I received the replacement parts yesterday, appreciated.
-Joe CCCModOn30
Karl.A
February 2012
Beautiful modelling Joe, very inspiring to follow along with. Each piece looks fantastic as you check them off the list…
Karl.A
morganhillrr
February 2012
Thanks Karl…Joe
morganhillrr
February 2012
Up next is kit #6- Cut-Off Saw and Dead Rolls. Actually this is 2 pieces of machinery as stated. Way to go Brett, what a deal! I’m going to add a little color to the cut-off saw as I’m getting bored with everything being done with Blacken-it. I really like the stuff but change it good. Hope you enjoy and comments welcomed.
-Joe CCCModOn30
morganhillrr
February 2012
Final photos of the Dead Rolls portion of Kit #6. Working on the cut-off saw in living color ?
-Joe CCCModOn30
Karl.A
February 2012
Great looking progress Joe, very neat and precise construction also.
One thing you may want to consider… (or not)
The walk boards would see alot of foot traffic from the operators, this would wear them to a smooth finish.
You could try sanding the tops of the boards with a very fine grit sand paper and then polish them with regular photocopy paper. You may need to re-add some colour after sanding but this shouldnt be too hard with a brush. Do this before the ‘polishing’.
Just an idea for you to think about…
Karl.A
morganhillrr
February 2012
Thanks Carl for your comments. I really like your idea about a smoother finish on the walk boards, I’ll give it a try. I remember doing this to the mill engine and boilerhouse floor but it didn’t cross my mind on these structures. Another great reason to build and post on these forums.
-Joe CCCModOn30
morganhillrr
February 2012
Final photos of the Cut-Off Saw part of kit #6. I like the look of the saw frame coloring; believe it adds some interest? The 4 posts holding up the saw are temporary; looks like something out of Star Wars. Once the sawmill structure is built, the saw will be attached to the roof structure.
I’ve also attached some photos of the machinery built and placed to date. Starting to really look neat. Hope you enjoy and comments welcomed.
-Joe CCCModOn30
Wes
February 2012
This whole build has been a joy to follow Joe. You work is very neat and precise.
I look forward to more.
morganhillrr
February 2012
Thanks Wes, appreciate you following along…Joe
admin
February 2012
I really like the look of the cut off saw - nice work on the coloring…
morganhillrr
February 2012
Thanks Brett, glad you like the coloring…Joe
morganhillrr
February 2012
Up next is kit #7- Log Turner. Kit photo and final photos follow. Similar to the cut-off saw, the log turner will eventually hang from the roof rafters. I’ve also included some shots of the base; really starting to look like something. What do you think? Enjoy…Joe CCCModOn30
Wes
February 2012
Joe that third to last picture is a stunning one. These machines are going to look brilliant when they are all built and housed in a sawmill building.
morganhillrr
February 2012
Thanks Wes, appreciate your kind words. Every now and then I take a really good photo, which is purely accidental by the way. I recently started following a picture taking forum so hopefully I can make progress in that area. Thanks again, Joe CCCModOn30
morganhillrr
February 2012
Hi Brett: Not sure what happened, but it posted the reply twice. The second one shows Posts:0 ?? If you could remove it, that would be good. Thanks, Joe
morganhillrr
February 2012
OK folks, up next is kit #8- the Log Deck. I’ve been looking forward to this one; lots of wooden structures and some great looking castings. I have a new technique I’ll be using on the skidway. I’ll discuss it in detail once we get there. Hope you enjoy.
-Joe CCCModOn30
Bill
February 2012
I’m just getting caught up on this thread and your work continues to be outstanding, Joe. The splits & cracks, color and weathering on the timber portions of the machinery is impeccable. That’s not to take away from the metal parts, however!
Very inspiring!
Wes
February 2012
Could you post a link to the picture taking forum please Joe?
Id like to have a look at it.
morganhillrr
February 2012
Thanks Bill, glad you are back and enjoying the work.
Hi Wes: It’s on the Railroad Line Forum and it’s called Railroad Photography Forum. Tremendous amount of information.
-Joe
Wes
February 2012
Thanks Joe.
Im on that forum too. You are correct, there is some good information there.
morganhillrr
February 2012
Some in process photos of the log deck. I really like the look of this structure. I added some metal straps (styrene) and NBW’s for additional detail. Hope you enjoy…Joe CCCModOn30
LSNRwyAl
February 2012
Wow!
Just Wow!
Wes
February 2012
Its not often that a model can show up so well when photographed from so close. Yours look pretty darn good Joe.
morganhillrr
February 2012
Thanks Alan and Wes. I very much appreciate your comments and following along. It’s hard to believe I’m working on kit #8; only 2 to go. :>(
-Joe CCCModOn30
morganhillrr
February 2012
Final photos of the Log Deck. This was a fun kit to construct and it looks great.
Karl A. sent me a comment on how to make wood deck boards look used from heavy foot traffic and abuse. Take sandpaper and gently smooth out the surface and then polish it up with copier paper. In my case, I used (1) 220 grit then (2) 600 grit on the skidway. I then took a small piece of copier paper and rubbed it on the surface. The result looks terrific. One of the photos shows the result. I will use this technique on other pieces of sawmill machinery wood decks. Thanks Karl!
Hope you enjoy…Joe CCCModOn30
Karl.A
February 2012
Another great looking piece of equipment Joe. Really excellent modelling.
I’m glad you like the look of the polished effect, you really nailed the “worn smooth” look in pics 1 & 3.
Really an outstanding job on this one.
Karl.A
( the green hydraulic, piston thing looks ..ummm… too clean…
A very light dusting of black chalks maybe, with a small soft brush ?? )
Karl.A
February 2012 edited February 2012
I forgot to mention…
Your modelling really stands up exceptionally well to the extreme close up pictures. A real testiment to how well you have constructed the models.
morganhillrr
February 2012
Thanks Karl for your comments. And you are spot on with your comment about the clean look of the hydraulic piece, I’ll take care of that as suggested…Joe CCCModOn30
moose_creek_rr
February 2012
Hi Joe,
I must reiterate the comments of Bill and Wes. Simply impressive work. I,m following your build and learning a lot.
Thanks for posting and keeping us up to date.
morganhillrr
February 2012
Hi mcrr: Thank you for your comments and for following along. I’ve also learned a lot about castings and terminology used regarding sawmill machinery. Oh, and I’m having fun…Joe CCCModOn30
morganhillrr
March 2012
Up next is kit #9- Log Haul. This is actually 2 kits in one. The first part is the wood frame and machinery which attaches to the log deck. This equipment is used to pull the chain that pulls the logs out of the log dump water.
The second part is the actual log skidway or ramp that the logs slide on from the water to the deck. I’m not building that yet as I need to modify and interface my existing log dump module to the new sawmill module when constructed.
Enjoy…Joe CCCModOn30
morganhillrr
March 2012
My On30 log dump module. The existing skidway or log ramp is heading in the wrong direction. I’ll build a new ramp once the sawmill module is constructured and the sawmill structure is in place. Joe CCCModOn30
brownbr
March 2012
That looks like quite a layout. I think you need another layer of water on the pond. Some of the logs are very high.
Seeing your module makes me wonder how many logging blocks and which sizes would it take to string a spar tree up. I’m sure not ready for any scenery yet but will pose this question to Brett and order when the sawmill is ready.
morganhillrr
March 2012 edited March 2012
Hey Bryan: The module is 5 years old and the water has shrunk. When I modify the log skidway I’ll add another layer or two. Good eye…Joe CCCModOn30
morganhillrr
March 2012
Hi Folks: Following are the final photos of the Log Haul kit; #9 of 10. Almost to the end.
Hope you enjoy…Joe CCCOn30Mod
brownbr
March 2012
I like how you have put special attention to the smallest of details. For example: the cut ends of the lumber look to be brushed and aged.
morganhillrr
March 2012
Thanks for your comments Bryan. I cut all my lumber with a course saw and then brush most of the ends with a file cleaner wire brush to add depth and an aged look.
-Joe CCCModOn30
MikeM
March 2012 edited March 2012
Curious about the two drums at the bottom left of the last picture near the operator’s control; on the real hauler were those connected by a belt or was the force transmitted through the friction of direct contact?
Karl.A
March 2012 edited March 2012
Another excellent addition to the set Joe. All the individual pieces are fitting together beautifully and blending together really well.
In a way I will be sorry to see the last one completed, but then again, excited to see you progess to the next step and bring them to life within a structure.
Karl.A
morganhillrr
March 2012
Hey Mike: The smaller of the two drums is labeled 10" paper friction and the larger 30" iron friction. The one on the lower right is called 24" drive wheel and I’m assuming it would be turned by an overhead belt.
Thanks Karl for your comments. I’m with you, I wish there were 20 kits to build instead of 10. I have really enjoyed building these pieces of machinery and have learned a lot about sawmill operations. It will be a happy and exciting day when the sawmill kit arrives at my front door- Go Brett Go!
-Joe CCCModOn30
MikeM
March 2012 edited March 2012
I also found this; I’m wondering if the finish on that 10" paper drum should be something other than what appears in your photo to be polished metal.

morganhillrr
March 2012
Hey Mike: I was wondering the same thing. There are several pieces in these kits that have friction drives; log turner, live rolls. As best I can tell from the instruction photos, they appear to be polished metal but it would make more sense to me if they had some sort of coating.
Anyone out there have any input? I’m a lurking member of the 4L yahoo group, think I’ll pose the question there. Thanks for your input Mike, great question.
-Joe CCCModOn30
admin
March 2012
that would be great information to know… especially what types of coatings in what era.. did they change and “modernize” the material? When worn did it appear shiny or dull? etc… The 4L crowd would be the place to find that out for sure as there are some genuine historians that follow that!
morganhillrr
March 2012
Mike: The video and links are just fabulous. Thanks for taking the time to search them out. Several of the pieces in the books are very similar to the SierraWest kit machinery. I spent an hour last night scanning the pages. No info on the friction materials that I found so far. One member of the 4L responded directly to me and has info for sale in a catalog which I’ll probably purchase. The search continues…Joe CCCModOn30
MikeM
March 2012 edited March 2012
I’m as curious about this as anyone and for me part of the fun of the hobby is the search for odd details:
From “Keepers of the record: the history of the Hudson’s Bay Company Archives” by Deidre Simmons
morganhillrr
March 2012
I totally agree with you Mike, research is fun. Neat article about the paper friction device. I’ve heard the term before but don’t understand why paper would work in this instance?
I have heard nothing from 4L except for the one guy mentioned. I ordered his CD catalog so maybe there will be something of interest…Joe
MikeM
March 2012 edited March 2012
I confess this search is taking me a bit further afield than I originally thought it would; I’m finding more leads in farm equipment than sawmilling so I’m calling it quits. One more picture:
morganhillrr
March 2012
Mike: I’m finding the same results: friction pulleys were used in 1800’s into the 1900’s as transmissions in cars. One antique car forum I ended up on stated friction discs were made of compressed paper at first and then after 1919, cork. I also saw several references to leather being used on the edges of metal discs to contact other metal plates. If I find any interesting data on the CD catalog I ordered, I’ll post. One thing I never saw anywhere, was metal to metal contact of friction discs (so far). ..Joe
morganhillrr
March 2012
Hi: I’ve been dreading this for a while; up next is the last piece of sawmill machinery- #10 of 10. It’s been 3 1/2 months of enjoyment for me. These kits are just terrific. I really appreciate all the suggestions, comments and kind words from my fellow modelers.
-Joe CCCModOn30
admin
March 2012
the edger was my favorite to build… I kinda enjoy casting the parts up too!
morganhillrr
March 2012
It certainly is a fun project and passes the weight test. The little bag holding the metal castings was heavy…Joe
Wes
March 2012
Im sure youll turn this into another impressive machine Joe.
I look forward to more.
morganhillrr
March 2012
Thanks Wes, it’s a neat piece on machinery with lots of details.
-Joe CCCModOn30
morganhillrr
March 2012
Additional in process photos. Joe CCCModOn30
morganhillrr
March 2012
Hi: I did receive the Filer & Stowell Sawmill Equipment catalog (CD) which is very informative. The only reference to friction drums stated they were paper covered. The time period was in the late 1800’s into the early 1900’s. Case closed…Joe
admin
March 2012
thanks for the update… great info!
morganhillrr
March 2012
Thanks Brett, it was fun researching the info and maybe I learned something in the process!
Following are the final photos of the edger, kit #10 and the final piece of equipment in the series. It has been fun putting these together. I would like to thank all who took part for your suggestions and comments.
I have some work to do on the base and then I’ll attempt to take some final photos of the entire structure(s)…Joe CCCModOn30
morganhillrr
March 2012
The second photo was the wrong one.
morganhillrr
March 2012
I don’t know what happened but the other WP-910 series of photos vanished- 12A,14A,15A,17A…HELP !
brownbr
March 2012
What a great journey this was. Each piece done very well. On to the sawmill next?
Karl.A
March 2012
Beautiful work Joe, from the wood colouring and aging to the metal wear and textures. Not to mention your usual precise and exquisite assembly.
A great finale and a pleasure to follow.
Karl.A
morganhillrr
March 2012
Thanks Bryan and Karl for your comments and suggestions along the way. Brett’s O scale sawmill structure will be the next major build and it’s my understanding if things go well it will be available next Fall, 2012. If I find the time during the busy summer season, I’ll probably work on the On30 modules which will house the sawmill structures. I’ll keep you posted…Joe CCCModOn30
brownbr
March 2012
I have a question about your blackening method. Did you pop them straight in the Blacken-it or did you wash them first? I ask because I just blackened the pieces from my current project and some came out perfect and some had spots not blackened at all. I did not wash mine but did brush while in the Blacken-it.
morganhillrr
March 2012
I don’t wash the castings. I put them in a small plastic container filled with fresh Blacken-it and stir them around once or twice. Total time about 2-3 minutes. I like the way they come out with spots and small areas not covered. Some are brownish, others come out black; instant weathering variations…Joe
morganhillrr
April 2012
Hi: I finally got the base complete and attached are the final photos of the 10 pieces of sawmill machinery. I hope you enjoy them as much as I enjoyed building them.
-Joe CCCModOn30
Karl.A
April 2012
It was fantastic to watch you work on these great kits Joe and to follow your terrific modeling of each individual piece. Seeing them all together only breeds anticipation of your final scene…
Karl.A
LSNRwyAl
April 2012
Beautiful. Absolutely beautiful.
Well done.
morganhillrr
April 2012
Thank you Karl & Alan, your comments and words of encouragement are greatly appreciated. Thanks to all who have followed along.
-Joe CCCModOn30
Wes
April 2012
Yoe did a fantastic job Joe. I look forward to your next project. Gonna be a joy to follow.
morganhillrr
April 2012
Thanks Wes, I do appeciate you following along…Joe
admin
April 2012
can’t wait to see it installed in the mill - wonderful job! Charlie Brommer was hoping with my ability to produce and distribute the machinery there would be more O scale sawmills in the world!!!
morganhillrr
April 2012
Thanks Brett; hopefully I can play a small part in making that happen. Bring on the wood and castings !!
-Joe CCCModOn30
morganhillrr
September 2012
Hi: Just back from the Narrow Gauge Convention in Bellevue, WA. They did a fantastic job; well organized, excellent venue, great clinics & layout tours, and many vendors to spend your hard earned money.
I entered the model contest with the sawmill machinery and was awarded third place in the structure category. The level of modeling was just unbelievable and I was very happy to be recognized by fellow modelers…Joe CCCModOn30
MikeM
September 2012
It was a great convention and an absolute delight to be able to see this masterpiece in the flesh!
morganhillrr
September 2012
Thanks Mike, comments appreciated…Joe
Karl.A
September 2012
Congratulations Joe, you really did a fantastic job on this. Beautiful work.
Karl.A
morganhillrr
September 2012
Thanks Karl…Joe
brownbr
October 2012
congratulations on your well deserved win. And thanks again for the valuable reference here. I have started my machinery using this as a guide. I’m on page 2. I’ll start a thread when I take some pics.
morganhillrr
October 2012
Thanks Bryan. I look forward to following along with your build, I’m sure you will have fun.
_Joe
pratoa
February 2013
I completed building all of the machinery that comes in the sawmill machinery kit except the log turner, which needs to be installed in the joists of the mill during construction. I decided to lay out the machinery the way Joe did. The width of the machinery line (with the log deck and log haul) is about 30 inches. At one point, Brett told me the approximate dimensions of the sawmill would be 18” x 22”. That length would not accommodate the log deck/haul. The sawmill pictured on the SWSM website excludes the log deck/ haul. Instead, it has a log roll at the front of the mill with four beams that the logs are rolled on into the sawmill. I recall having a conversation with Brett in which he indicated that the log deck/haul is used if the logs are loaded from a log pond via a log ramp and that the Sturgeon’s sawmill did not have a log pond, which I would like to have. Brett also mentioned that he would like to work the log deck/haul into the sawmill plan because it is such an interesting piece of machinery (I agree). But, I do not see how that can be done without lengthening the sawmill. Any thoughts?
LSNRwyAl
February 2013
Depending on where on your layout this building is, a “slice” would work to give the flavour and not use all the space you have for a layout. I have done a lumber retailer, manufacturer, and an oil retailer by doing some of the building ( a “cut-away view” ) and or some of the physical plpant. The building hardest part was doing the partial rafters.
morganhillrr
April 2014
This is a really special day for me and all the forum members who have been waiting in anticipation of Brett’s shipment of his new SAWMILL in O scale. I received the shipment last week, but being out of town didn’t have a chance to open it and take pictures until now. It is just incredible as prior photos have shown. All the components are of excellent quality as we have come to expect. The documentation is superb, although I haven’t examined it completely. The Construction Manual- WOW. I could go on and on, but lets post some photos and give you a look at this masterpiece…Joe CCCModOn30
LSNRwyAl
April 2014
Wow!!!
Jerry
April 2014
Hey Joe were ready. Let the build begin.
Jerry
Karl.A
April 2014
Awesome news Joe, this is going to be fantastic to follow your work on this kit.
Karl.A
morganhillrr
April 2014
Thanks Alan, Jerry, and Karl- this kit is going to be a lot of fun. I don’t model much during the summer months, but hope to get started on the base segments. My sawmill will be supplied with logs from a pond, so I need to build the sub floor and set the dimensions of the log pond and where the log haul ramp needs to be placed. The last photo shows how large this floor will be… Joe CCCModOn30
LSNRwyAl
April 2014
Like the forum shipyard builds, I think you might want to look at your pond bottom being your base and put your sawmill on carved Styrofoam??
JohnM
May 2014
Joe, I can’t wait to begin seeing your posts and photos. Your earlier work in this thread is breath taking. I need to restudy it and then watch closely how you deal with this ongoing work. Please include great detail.
Respectfully,
John
Seattle
morganhillrr
May 2014
Hi Alan: The new log pond is being fed by my old log pond from a module that was built 5 years ago. I want to keep the water levels about the same as the modules will almost always be tied together. The kit is designed to be fed logs by rail (or truck?). Mine will be fed by a log haul ramp coming out of the log pond. We’ll have to see how it all shakes out. Thanks for your post…Joe CCCModOn30
morganhillrr
May 2014
Hi John: Nice to have you following along. I look forward to member comments and recommendations, and appreciate your kind words…Joe CCModOn30
LSNRwyAl
May 2014
My first love is logging railways so your thread is right up my alley!!!
morganhillrr
May 2014
Thanks Alan and don’t forget Bryans build of this sawmill on the site; should be awesome. Joe CCCModOn30
morganhillrr
November 2014 edited November 2014
Hi Everyone: Monday 11/10/14 was big day for me, as I officially started on the sawmill structure. I’m happy to see gray clouds and colder weather which starts my serious modeling for the winter. My start involved inventorying supplies on hand versus Brett’s lists of what is required and ordering the difference. Not exciting but must be done. I really hate having to stop a project for lack of material (chalks, paint, etc.).
The two sawmill modules are coming along. The modules are built, track is installed, wired, and tested. I have been working on 2 side pieces to add elevation and hopefully interest. I’ll attach some photos… Joe CCCModOn30
brownbr
November 2014
Bring it on
Karl.A
November 2014
Great to see you back at this Joe, prepare yourself for a lot of fun and enjoyment. Keep us up to date so we can share it with you.
Karl.A
morganhillrr
November 2014
Will do Karl, I’ve been looking forward to this for a long time…Joe CCCModOn30
morganhillrr
November 2014
I received the chalks I needed, so it’s time to grain and stain the Mill sub-floor wood pieces. Everyone has their own technique on graining the wood. I took a photo of the tools I use. Take the time to do a great job as these details will make a good model into an exceptional model.
The staining was a new process for me and I was a little nervous. Simply scrape the chalk (in this case Rembrandt raw umber #408.5) over the wood and apply rubbing alcohol to the pieces with a soft brush. This is the system recommended by Brett and it works great. I had a train show this past weekend, so all I got accomplished was staining the floor pieces…Joe CCCModOn30
James
November 2014
Are the pictures posting? May just be me - I’ve had something funky going on wig my iPad … ![]()
Karl.A
November 2014
morganhillrr
November 2014
Thanks Karl: Am I doing something incorrect while posting photos? The photos show up on a list under attachments, but don’t show up full size…Joe
Ojaste
November 2014
Joe, after attaching, you need to insert the photo.
JohnM
November 2014
Joe,
Wow, that is looking GREAT . . .
John
Wes
November 2014
Love the staining Joe. Your off to a great start.
morganhillrr
November 2014
Hi Guys: Thanks for the tip on photo attachment and for your comments on the staining, appreciated…Joe CCCModOn30
morganhillrr
December 2014 edited December 2014
Update: Put template #1 on the workbench, covered with wax paper and started building the sawmill sub-floor. First down are the major beams followed by the floor joists (about half done). Very straight forward and well documented in the construction manual. Joe
CCCModOn30
Karl.A
December 2014
Good start Joe and great looking colour on the timbers.
Karl.A
JohnM
December 2014
Joe,
This is looking exciting. Thanks for taking the time to show us so many photos. The wood sure looks real! I liked the looks of your flat metal brush, zoomed in on the name and read Nicholson and ordered one Saturday - can you believe my friends at Amazon delivered it the very next day - Sunday! One brush . . . big deal!
More pictures please . . .
John
brownbr
December 2014
Right about now is when you realize how big this thing is. Looking good
morganhillrr
December 2014
Thanks guys, comments appreciated. You are correct Bryan, this is one big ass structure. I think you will like the brush John, it’s one of my favorites. I also like the one Brett recommended, the small round one with a handle. Used by plumbers to clean the inside of pipes for soldering? Very aggressive bristles. Joe CCCModOn30
morganhillrr
December 2014
Update: Last week was a short week due to a train show display over the weekend, great fun. I did make some progress and finished the floor joists and rope sheaves and rope drum. The rope devices were a little more complicated, as I had to deconstruct pieces from the original live rolls build to get parts which are now installed on the sawmill structure under the floor. Brett points these items out but you have to be super careful. I also wanted to tell you about a small saw which I purchased from Micro-mark but had hardly used up to now. It’s from Microlux and is called a miter/cut-off saw. Given the number of cuts (joists) I made, it is my newest favorite tool. Clean, perfectly square cuts. I’ve attached a photo…Joe CCCModOn30
JohnM
December 2014
Joe, the framework is looking great and I love your saw. What a time saver and excellent way to obtain quality cuts. Glad the show went well.
John
brownbr
December 2014
Joe, after I was about 1/2 way through cutting the piers I almost bought that saw. Wish I had.
morganhillrr
December 2014
Thanks John and Bryan, appreciate your comments. The saw also has a metal cutting blade, very handy. Joe CCCModOn30
morganhillrr
December 2014
I’m charging on with pier installation, that is a lot of piers. Built the maintenance room and loading dock. Installed the carriage track and the blower drive…Joe CCCModOn30
JohnM
December 2014
Wow . . .
morganhillrr
December 2014
Hey John: Exactly what I said when I installed the last pier :>) Joe CCCModOn30
Karl.A
December 2014
Great pictures of great progress Joe, looking perfect so far.
Karl.A
admin
December 2014
coming along nicely Joe!
morganhillrr
December 2014
Thanks for your comments, having a great time…Joe CCCModOn30
brownbr
December 2014
You got the most tedious part of the build done and it looks good. All of those piers look very straight.
Looks like you are going to build this on a level grade. Have you thought out how the boiler is going to look/fit under it’s roof without blocking the view to the log roll?
morganhillrr
December 2014
Hi Bryan: I’m departing significantly from the manual in this area. The main reason for the level grade has to do with the On30 module specification I need to meet, and the fact there are 2 modules which have to mechanically connect. Also, 3 years ago I built the Sierra West Mill Engine and Boiler house and will use that diorama as my source for power. It will be located right next to the sawmill. That brings up another challenge as how to connect the mill engine output shaft to the sawmill. Oh, did I mention my logs will be coming into the sawmill via a log pond! Another challenge, but all great fun…Joe CCCModOn30
FYI- I have attached a photo of the partially built log pond, the sawmill placement (machinery only at time of photo), and the mill engine diorama placement right next to the sawmill. The On30 modules are 3’ X 5’ each, a fair amount of real estate. Thanks for following along.
Karl.A
December 2014
It’s going to be very interesting to follow your changes Joe.
Karl.A
brownbr
December 2014
I think this will look great with a log pond. Will your boiler shed diorama be put in place as is? I was trying to think out how to connect it to the sawmill myself and the fence and clutter out back keeps getting in the way.
Your crew should seriously inspect the integrity of that bridge before they cross it.
morganhillrr
December 2014
Thanks Karl. Bryan- the crew has fixed the bridge !! The output shaft is fairly high coming out of the boilerhouse. I’ve been thinking about small bents/trestles/ structures that are above the ground (6-8’ ?) and running the shaft on top of these to the sawmill. I once saw a photo of a real sawmill showing this, but didn’t save it unfortunately. You are correct, the boiler shed will be put in place as is, but will be cleaned up (deforested) as needed. Appreciate your comments…Joe CCCModOn30
morganhillrr
December 2014
Continuing on, added additional bracing to the piers as needed and what looked good to me. Ran the rope for the rope drum assembly. As previously noted, my sawmill will be fed from a log pond so need to integrate the existing log deck/ramp into the new sawmill structure. The photos show what I came up with. The glue was still drying on the trestles, so the final photos will be coming shortly. A fun little project…Joe CCCModOn30
MuddyCreekRR
December 2014
Looks outstanding…I am faced with the same issue…the mill pond…I have yet to get started due to work overloads…I like your idea…hope to be at the same point you are soon…just stained up some wood last night…let the building commence…again…Great Work!
brownbr
December 2014
Nice log haul
morganhillrr
December 2014
Thanks Bryan. Look forward to seeing your work on MuddyCreekRR, hope you post your efforts…Joe CCCModOn30
morganhillrr
December 2014
Final photos of the log deck trestle add-on with braces and nbw’s. I sat the log deck on top but not yet glued, it fits nicely. Next up is the log ramp which I’m starting today. I want to assure all the pieces fit together before final gluing…Joe CCCModOn30
admin
December 2014
Excellent adaptation!
Karl.A
December 2014
Looking terrific Joe, great matching, and mixing.
Karl.A
MuddyCreekRR
December 2014
Hope to have some photos up soon Joe…I should be about to the point you are soon. Have you looked at the possible adaptation of the roof line over the log ramp?..I have a few ideas as it looks like it needs to go just a bit higher and wider…I was thinking of adding a celestory type addition above it…need to do a few mockups to see what will work..
morganhillrr
December 2014
Thanks Brett and Karl, your comments are welcomed. It was a fun little adaption as is the log ramp extension I’m presently working on. Look forward to your photos and I really hadn’t thought about the roof line yet, sounds like a good idea…Joe CCCModOn30
JohnM
December 2014
Everything is looking perfect, Joe. I like the texture and color of the wood. The gears and machinery looks real. The color of the gears is lifelike.
John
morganhillrr
December 2014
Thanks John. Funny what happens when you follow Brett’s instructions to the letter :>)
Joe CCCModOn30
morganhillrr
December 2014
Working on the log haul ramp, not a lot of modeling this week given the holidays. Got the basic design done and interconnect to the log deck…Joe CCCModOn30
Karl.A
December 2014
Great work on the slipway Joe, I’m excited to see it at the next stage, and maybe an overall pic with it in place. Very nice modeling.
Karl.A
admin
December 2014
Love it! Can’t wait to see how it all looks with a pond… should be awesome
morganhillrr
January 2015
Thanks for your comments Karl & Brett. It’s coming along nicely, taking a little longer with all the details and designing as I progress…Joe CCCModOn30
morganhillrr
January 2015
If I don’t stop adding details to this log ramp, I’m never going to finish. The last item is to add hand rails along the walkways, which is in process. Hope you like it…Joe CCCModOn30
Wes
January 2015
Joe I dont like it, I love it.
Karl.A
January 2015
Great weathering and colouring Joe, really nice indeed, such good ‘work’.
Karl.A
morganhillrr
January 2015
Thanks Wes and Karl, comments appreciated. At a train show this past weekend with our On30 group, so should finish up on the ramp early this week and get moving on to the actual sawmill structure again…Joe CCCModOn30
JohnM
January 2015
Nice, Joe . . .
John
morganhillrr
January 2015
Thanks John. Final photos of the ramp and log deck. Need to add the ramp chain with claw fittings(?) which will be done later after final gluing of the new log ramp pieces. I sat the structure on the On30 module to see how it looks. With the added pieces, it is 40" long, but fits nicely…Joe CCModOn30
MuddyCreekRR
January 2015
Looking great Joe…you are inspiring my direction on my ramp and log pond…I’m just finishing installing the piers…and have been fiddling with the ramp design…I haven’t put any pictures up yet since it would just look like duplicates of yours…I will have a few up once I finish my ramp…still pondering the roof clearances…
Karl.A
January 2015
Outstanding Joe. This kit alone is huge, but, you’ve turned it into a monster.. (an extremely good looking monster !!)
The log-haul/slipway is a great addition and you executed it beautifully, very well done.
Karl.A
JohnM
January 2015
I love those hand rails Joe . . . .
John
morganhillrr
January 2015
Hi MuddyCreek: Sounds like you are making progress, looking forward to some photos. Thank you Karl and John, comments are appreciated…Joe CCCModOn30
morganhillrr
January 2015
Hi: I had always hoped while planning the sawmill complex modules, I would be able to show off the sawmill structure and other buildings at local and possibly national model contests. The stars have lined up and me and my wife are planning an RV trip to Portland, OR for the NMRA 2015 National Convention in August. I will enter my SierraWest sawmill diorama in that contest, and yes I’m very excited about this opportunity. This will require building a separate diorama instead of making it part of the On30 module. Details to follow as we move forward…Joe CCCModOn30
Karl.A
January 2015
As big as this structure is Joe and what a great job you are doing on it I think breaking it into a smaller diorama is an excellent idea. It will allow you to focus maximum attention on the structure and its immediate area.
Your award winning Mill Engine & Boiler House is an outstanding diorama, I am really looking forward to your work on this one.
Karl.A
morganhillrr
January 2015
Thanks Karl, I hope that everyone follows and makes comments. I recall all the comments and recommendations I received from Forum members on the Mill Engine and Boiler House. It made a huge difference on the final outcome… Joe CCCModOn30
brownbr
January 2015
I really like the way the ramp turned out.
David_C
January 2015
I was originally going to build the log haul as well but decided that there wasn’t going to be enough room on my layout to add it. I agree with Karl that if your sawmill is anything like your mill engine and boiler house you’ll be looking at another winner. Very nice work…David
morganhillrr
January 2015
Thanks Dave…Joe
morganhillrr
January 2015
This weeks effort centered around preparation of planting the sawmill base on the diorama module. I’ll let the photos do the talking…Joe CCCModOn30
Joel
January 2015
Wow. Very exciting to see the progress. great colouring and detail. I too hope to add the log pond when I finally have a year set aside to build this fantastic mill. I’ll certainly be looking back at this thread for direction.
Joel
admin
January 2015
Great progress shots Joe!
brownbr
January 2015
Did you do some modification to the pad for the twin cylinder?
morganhillrr
January 2015
Thanks Joel and Brett for your comments. Bryan- I just recently ordered the mill engine and boiler from Brett. I cut out a plywood version of the pad to keep the area clear of dirt and debris…Joe CCCModOn30
Wes
January 2015
I absolutely love that concrete base Joe.
Care to share your technique?
Karl.A
January 2015
Great update Joe, the first layer of dirt is an exciting time, so much better than looking at the blue foam, suddenly things become ‘real’.
Looking forward to following along with your next step.
Karl.A
morganhillrr
January 2015
Thanks Karl, I agree. I have been super detailing the underside with wood debris, leaves, sawdust, pine needles, etc. Looks pretty good when viewed from the sides. I am getting anxious to start the flooring.
Hey Wes: The concrete technique comes right out of Brett’s construction manual, which I follow pretty much as printed. Take 3 Rembrandt chalks: 704.5 grey, 408.3 & 408.9 raw umber and scrape some in a dish. Take rubbing alcohol and make 3 medium washes. Randomly paint/dab the washes on to the casting. I let mine dry and then dab (not paint) your favorite A/I wash over the entire lot. Done…Joe CCCModOn30
MikeM
January 2015
Pine needles??? How are you dyeing the stubble you’re getting out of your electric razor?
JohnM
January 2015
Joe, this is looking fantastic. Can’t wait to see more . . .
John
morganhillrr
January 2015
Thanks Mike & John, comments appreciated…Joe
morganhillrr
January 2015
Hi All: Progress report, no major items just a bunch of little ones. Finished the sawdust blower plumbing, put planking around the mill engine and boiler areas, added a log kicker to the log haul ramp, and glued the ramp to the log deck which allowed me to add the chain and log drive dogs. Also spent more time adding clutter and sawdust to the under floor areas- details, details, etc. Next up is the sawmill flooring, this is going to be fun…Joe CCCModOn30
David_C
January 2015
Coming along very nicely Joe…David
JohnM
January 2015
Oh boy, Joe, Wow . . .
John
Karl.A
January 2015
The detail and finish in your first picture is just superb Joe. Everywhere you look in that picture there is detail and intricacy, I can just keep staring at that picture and see more and more. the belts, drive shafts, airducts and so on, and on, the scenery underneath it all looks great, bark chips mixed in with the sawdust, debris everywhere, really nice job.
The log haul just blends perfectly with the rest of the structure.
The splash of green on the log kicker piston adds a nice touch of colour to the scene. Cant wait to see it after you’ve added some wear and tear to it and blended it down, it’s going to look fantastic tucked away next to those heavy timbers.
Karl.A
morganhillrr
January 2015
Thanks Dave and John, appreciate your kind words. Hey Karl, you are going to give me a big head with all those words of encouragement, and thanks for the tip on toning down the log kicker. I get so involved in getting the job done (installing the log kicker), I often overlook some obvious details. These type of forums and the quality people who participate are just priceless …Joe CCCModOn30
brownbr
January 2015
Seeing your log pop actuator painted reminds me that it was bothering me that I didn’t paint that detail.
morganhillrr
January 2015
Hey Bryan: Let’s get with the program…:>) Joe
morganhillrr
February 2015
What are your thoughts on nail holes in the sawmill flooring? I couldn’t tell if anyone had done that or not. Techniques? Thanks, Joe CCCModOn30
David_C
February 2015
Hi Joe, I put nail holes in all my floor planking. I use a regular pin with the head cut off inserted in one of my pin vices. I then proceed to poke the pin into each plank when laid down, that way all the holes are not so uniform like a poncewheel does, and they don’t look so obvious…David
David_C
February 2015
Here is a photo of my floor…David
morganhillrr
February 2015
Thanks Dave, comments and photo appreciated. This is similar to how I make nail holes; I also have a mechanical pencil with a very sharp point which I put into each hole and gently twist…Joe CCCModOn30
morganhillrr
February 2015
Working on the floor. I have the first 4 sections done, fairly straight forward, looks really nice. The dry application of the 3 chalks after staining is absolutely amazing. The aged patina it develops is over the top, will definitely be using this technique again.
-Joe CCCModOn30
brownbr
February 2015
I like the irregularities in the boards. Did you find that you lost the woodgrain after the application of the dry chalks?
morganhillrr
February 2015
Hi Bryan: The grain still shows through, although not nearly as much. The wood looks aged,smooth and worn, which I guess is Brett’s intentions? I’m going to take a small piece of copy paper and rub it in the areas that would get a lot of foot traffic. It acts like very fine sandpaper(?) and smooth’s out and shines up the wood…Joe CCCModOn30
JohnM
February 2015
Joe, I like everything you have done. The effect of damaged planks on the deck is interesting.
John
Karl.A
February 2015
The floor boards in that last picture look incredible Joe, beautifully done.
Karl.A
morganhillrr
February 2015
John & Karl: Thanks for your comments, appreciated. The true color and texture of the boards look much better in person. I don’t know enough about my digital camera to fix that. I decided to add nail holes as an additional detail, they look pretty good. Will post a photo shortly…Joe CCCModOn30
morganhillrr
February 2015
Big Day at the sawmill. I continued decking (and adding nail holes which takes forever) and finally get to permanently install the saw, live rolls, and dead rolls(2) machinery. Boy does it look great, I can almost smell the sawdust! Installed the 2 head frames and pressed on with the flooring on the other side. Hope you enjoy…Joe CCCModOn30
JohnM
February 2015
Joe, I like it all. The ail holes, wood texture and color. Really nice . . .
Respectfully,
John
morganhillrr
February 2015
Thanks John. Taking the time to add all the distressed wood details will eventually pay off on the completed model. Or maybe I have some sort of detail disease? Joe CCCModOn30
morganhillrr
February 2015
Finished decking the loading dock and the last of the nail holes. Added the belt to the headframe and started building the 3 walls. Installation of the 3 walls was time consuming for me. Trying to get everything lined up and square was a chore, but I took Brett’s instruction advise and moved slowly and precisely. It worked out fine, but I’m glad its behind me.
-Joe CCCModOn30
brownbr
February 2015
Most impressive. I’m glad to see you were able to keep from breaking off the lever on the live rolls.
morganhillrr
February 2015
Thanks Bryan, I kept the lever tucked under the floor joists until the decking was installed…Joe CCCModOn30
Karl.A
February 2015
Absolutely fantastic Joe, I really cant say anymore.
Karl.A
David_C
February 2015 edited February 2015
Coming along nicely Joe. Is your detail disease contagious? Because that’s one disease I’d like to catch…David
morganhillrr
February 2015
Appreciate your comments guys. It is contagious David, I’m pretty sure I caught it from Karl A. whose modeling skills are on a different level than us mortals…Joe
LSNRwyAl
February 2015
Beautiful work.
morganhillrr
February 2015
Thanks Alan…Joe
JohnM
February 2015
Joe, it is breath taking! Please continue to show us more as you continue . . .
John
morganhillrr
February 2015
Will do John, once I start to chronicle a project I like to finish it off. The others who have built the sawmill and posted here and on other forums have been a huge help for me. The construction manual is terrific, but looking at photos of finished sections is also very valuable…Joe CCCModOn30
morganhillrr
February 2015
Progress report. This past few days was one of installing pillow blocks, shafts, wheels and belts. Very detailed work; thank goodness for the construction manual, templates and photos…Joe CCCModOn30
JohnM
March 2015
Wow . . .
John
morganhillrr
March 2015
Thanks John…Joe
morganhillrr
March 2015
Update for the week is the sawdust bin, which is just a super little structure. The coloring of the wood was modified (by Brett) by adding a bit of gray chalk over the standard color. It totally transforms the wood making it lighter and brighter. Sorry for all the photos, I couldn’t stop taking shots of this little jewel…Joe CCCMofOn30
brownbr
March 2015
Joe I like everything you have going on here but have some reservations on the sawdust bin. Either the wood looks too new or the iron looks too rusted. It seems to be telling 2 different stories.
morganhillrr
March 2015
Thanks Bryan, appreciate your observation…Joe CCCModOn30
MuddyCreekRR
March 2015
Hey…could be new wood…using old parts…throw up a ladder with a carpenter with a hammer…and you have a great mini scene telling the story…Great work Joe…I’m going to start posting some of my pictures since I made some time to get back to work on mine…
morganhillrr
March 2015
Hi Muddy: Thanks for your comments. I actually did this on my 2011 diorama of the Mill Engine and Boiler house. Worked out well, I always like a ladder or two in the scene. Look forward to some photos from your build…Joe
CCCModOn30
Bill
March 2015 edited March 2015
This is some really fine work, Joe. I just went back and had another look at the flooring…texture, color, spacing, nail holes all are extremely well done!
I’m not sure if it bothers you, but I think what stands out on the sawdust bin isn’t so much the color but the placement. To my eye it looks as if it were sprinkled around instead of piling up due to spillage or over flow. I’m trying to envision what would happen in the area when they were working and I wonder if there wouldn’t be a big mound huge of it on the ground right under the chute door.
These are mostly modern operations, but I think these pictures show what kind of dirty sloppy process collections and removing sawdust is:
Something to think about.
morganhillrr
March 2015
Thanks Bill, I appreciate your comments and taking the time to post photos. I agree more scenic work needs to be done in that area, but that will be one of the last items to be accomplished to the diorama. There will definitely be a pile(s) of sawdust, good idea…Joe CCCModOn30
Bill
March 2015
Right on, Joe. You’ve done such an awesome job on this I figured I’d take a chance on mentioning it in case it was an oversight.
Looking forward to more!
morganhillrr
March 2015
A small update for a small structure. I built the maintenance shed which goes on the rear loading dock. Interesting instructions from Brett: the wood is reclaimed from a barn and he gives you free reign to make it look really old and worn. So I grabbed my tools of destruction and following is what I ended up with. Off to a train show this coming weekend with the module group, so probably not much progress next week…Joe CCCModOn30
Karl.A
March 2015 edited March 2015
Great looking wood tones Joe and nice weathering too. The knots came out great.
One thing that’s kinda bothering me is that I have to force myself to look past the nailholes before I see all that great work. Same on the sawdust bin.
I hope you don’t mind a suggestion but for me personally they are a little too jarring. Sizewise they are good but I think they need blending down some in colour.
I would do this by putting a tiny amount of the wall chalk dry on a tiny detail brush and just touching the nails to dull them down and blend them in.
Try this on the back of the sawdust bin to practice and see if you like the effect.
It appears you are using a mechanical pencil and for me the black is a little harsh.
Just my opinion so disregard at will,
everything is looking superb and you are making great progress.
Karl.A
Ojaste
March 2015
Joe, I don’t what’s they’re talking about. I sure you have the right idea. I had summer job cleaning out saw dust bins, it’s a messy job and a very dangerous one. Having too much air borne sawdust is an explosive hazard. I was constantly having to not only clean-out the bins but all the spills around them. Then lug it to a fire pit and watch it explode there when I dumped the wheelbarrow. What fun!
As for the finer details, I tend to leave them to the end when the whole diorama is assembled. I then can see what is visible and what stands out the most and then provide the continuity through the structure(s); but that’s just me being lazy.
Can’t wait for the next steps.
Marty
morganhillrr
March 2015
Hi Karl: Thank you for your long time continued support and postings on my modeling, it is greatly appreciated. You are right on with the use of a mechanical pencil on the knots. I will give your comment on toning them down a try.
Hi Marty: That’s quite a job you had; watching the sawdust explode must have been an adventure. Thanks for your comments. I take all input from my fellow modelers seriously and appreciate you taking the time to follow the build. These type of forums are so valuable in this regard.
-Joe CCCModOn30
Rick_M
March 2015
Hi Everybody
I’m new to this site and have ordered my first kit from Brett (sawmill). The modeling I have seen so far has been exceptional. I can’t wait to get started on this new kit.
Rick
Karl.A
March 2015
Welcome Rick, it’s good to see that you made a great decision. We look forward to seeing your progress and build, just as soon as you finish rummaging through the box, reading the manual and get your thread started.
As you were mentioning exceptional builds, I’m looking forward to Joes next update.
Karl.A
morganhillrr
March 2015
Welcome aboard Rick, please post your build. It’s very rewarding to get feedback from fellow modelers on this site…Joe CCCModOn30
JohnM
March 2015
It is exquisite . . .
John
morganhillrr
March 2015
Thanks John
morganhillrr
March 2015
Hi: Update- had a great time at the train show, but not much in the way of building progress. I did take a group of resin castings and had time to on put the initial coats of alcohol and chalk. I had primed them previously. When I returned, I built the last three walls for the sawmill; actually a big moment as the basic structure is done less the roof and a multitude of details.
Thanks to Karl for his comment on the nailholes. I filled them in with chalk and they turned out fabulous !! Keep the comments coming…Joe
Karl.A
March 2015 edited March 2015
Great start on the castings Joe. The sawmill kit has a fantastic casting assortment, so many of them are brand new, designed and mastered during the development of this kit.
Your shelves, cabinets and benches look fantastic and a great start on the barrels/drums.
Love the colour and variations of the walls and the knots came out really well, really nice job.
Looking forward to more updates on your work on the castings as you progress through some more of them.
Karl.A
I hope you don’t mind me pointing it out, but, while I was closely admiring your work I noticed that you have stuck down/primed a couple of castings on their side. Brett’s castings are so clean and detailed on all sides I have done this several times myself only realize too late when doing the final colouring/detailing/placement.
So, hopefully this pic will save you some time.
morganhillrr
March 2015
Good morning Karl: Thanks for your kind words and the time saver on the 2 castings.
After handling 107 resin castings, they all start to look alike :>)
-Joe CCCModOn30
morganhillrr
March 2015
This is not a very exciting update photo, but I’m like 95% complete on coloring all the castings. The paint cans, labels, and handles are just terrific. And that roll around cart, WOW. I’m looking forward to taking these items and making the sawmill come alive with activity…Joe CCCModOn30
morganhillrr
April 2015 edited April 2015
Hi: Update for the week, which has been great fun. The casting were completed with further detail required once in place. The 3 interior walls were installed with added castings. There are 6 mini-kits (if not more) constructed with the castings, photo attached. I really like the roll around cart and the office scene. I also glued the maintenance shed in place. Looking pretty good…Joe CCCModOn30
brownbr
April 2015
It’s really looking good as it comes together.
morganhillrr
April 2015
Hey Bryan: Thanks for your comments and following along. You have been an important influence by leading the way with your sawmill construction. I’m always reviewing your build…Joe CCCModOn30
admin
April 2015
Great update Joe, castings look fantastic!
Karl.A
April 2015
I keep coming back and looking at your second picture.
The detail and colour in the boards for the floor and walls is just superb.
Kinda sad with all of the wonderful work you are doing, but, I still
keep going back to that pic, it just holds my attention.
Karl.A
morganhillrr
April 2015
Thanks Brett, the castings are just incredible. A little tedious getting them painted and weathered, but well worth the time and effort. Building the 6 mini kits was a lot of fun ( cart, office desk, etc).
Appreciate your comments Karl, it must be the redue of the nail holes-HAH. I’m really glad you pointed them out, the difference is amazing.
-Joe CCCModOn30
James
April 2015
Fantastic work. I love the wall with the ladder and chains, crowbar, and the nail the "mini-kits. I know what you mean about being overwhelmed. If one agonizes over every casting then things would never get done! Makes me want to dive into the mini kits right now but I need to finish the things I’ve started. I really like the walls with the shelves and what I presume are piles of shims (is that what they are)?
James
April 2015
“… and then the mini-kits”. I really should review what I’ve write…
morganhillrr
April 2015
Hi James: Thanks for your comments, greatly appreciated. Working with the castings has been great fun, well worth agonizing over? The items on the shelves are mainly various size boxes… Joe CCCModOn30
morganhillrr
April 2015
Hi: Adding layer after layer of details (castings). I’ll let the photos do the talking…Joe CCCModOn30
Karl.A
April 2015
Just simply outstanding Joe. The figure placement is really well done and throws a whole new great feeling of life to the mill.
I’d be interested to know how you glued down the sawdust without discolouring your excellent floor. It blends really well with the scenes.
Superb work all around, everything looks so good.
Karl.A
morganhillrr
April 2015
Appreciated your comments Karl. I use diluted white glue and put a very small amount where I want it with a brush. I then shake on very fine sawdust from a shaker bottle with small holes and let sit for awhile. Then brush off or blow off excess…Joe CCCModOn30
admin
April 2015
Beautiful work Joe! Great scenes just bring the sawmill alive…
Karl.A
April 2015
Thanks for the info Joe, I need to revisit that method, I have been using it on another build with success but, not on a wood floor. I guess I’ll mock something up to test on.
Once again, great work.
Karl.A
brownbr
April 2015
Overall fine work. I like the extra touches like the crossed off items on the work orders and the extra dimension on the wall calendar indicating extra pages. The sawdust is accumulating in the right places and I think you could add some more without it looking overdone.
morganhillrr
April 2015
Thanks Brett, Karl and Bryan. The comment on the amount of sawdust sounds good, I was waiting until I had the cut wood placement done to revisit…Joe CCCModOn30
morganhillrr
April 2015
This weeks progress was a little thin. We had a train show at Big Trees/Roaring Camp in Felton, CA which is one of our favorite venues. Then the tax man was on the agenda, and the normal family things to do. So not to much to report; adding employees to the sawmill shop floor and working on the mill engine and boiler. I thought you might like to see what a CCCModOn30 module layout looks like. This was one of our largest; filled a 40’ X 60’ area and took us 6 hours to build. The 5 modules with trees are mine. The sawmill modules (2) are currently being worked on, waiting for the sawmill structure to be completed. Enough with the talk, photos to follow. I’ll follow up with a story about Shay #1, which was right outside our layout…Joe CCCModOn30
brownbr
April 2015
A very impressive setup
morganhillrr
April 2015 edited April 2015
Thanks Bryan, we have a good time. Now about the Shay. They run the Shay up the mountain with 3-4 passengers cars through a redwood forest. The trip takes about 1 1/2 hours. The engineer is a great fan of our layout and came over Sunday and recruited 2 of us to take a ride on the 11:00 am train. Imagine our surprise when he took us ( me and a buddy) into the cab for our ride! It was hot, dirty, wet, noisy and absolutely wonderful! He even let us blow the whistle when we returned. A memory I’ll never forget…Joe CCCModOn30
sdrees
April 2015
Joe,
Your modeling is great and I also love your modular railroad. I have enjoyed following your sawmill project and you have given me many ideas for my scratch built sawmill I am working on.
I remember when they built the Roaring Camp railroad in the 1960’s as a tourist railroad. It is in a beautiful location like you say in a redwood forest. I was going to college at the time in the Bay Area. They used to have a wooden trestle that crossed over itself, but later was later destroyed by fire. So now I guess they have several switchbacks to get to the summit since it was to expensive to rebuild the trestle. I also was one of the original shareholders, but sold the stock many years ago. The Dixiana Shay was their original locomotive. I believe that they also have a Heisler they use to pull the train. It is well worth it to take a ride on the train if you are in the area.
Do you know Bob DuPont who lives in San Mateo. He also models O gauge.
Steve
morganhillrr
April 2015
Hi Steve: Thanks for your kind words and your recollections of Roaring Camp. It is truly an epic place of narrow gauge railroads. The Heisler works, but they don’t use it often. They also have a Climax which is in dire need of restoration. I don’t know Bob, but maybe he has seen our modular layouts. We do 6-8 shows per year and just celebrated our 10th anniversary as an On30 modular group. Good luck with your sawmill and feel free to chime in with comments and progress photos…Joe CCCModOn30
morganhillrr
April 2015
Hi: Update- finished the interior of the sawmill with workers and materials less the staging and shipping area. Next up is the main Boiler and Mill Engine kits. There will be an additional small engine located at the log haul to power that equipment. Then its time to start adding castings and details to the outside areas, this should be fun… Joe CCCModOn30
Karl.A
April 2015
Everytime I look at your work Joe I have to come back three or four times
to take it all in, and then come back for more.
Karl.A
Coors2u
April 2015
Joe, the machinery looks fantastic.
morganhillrr
April 2015
Thanks Dustin, glad you enjoy the machinery.
Hi Karl: I don’t know what to say. When I air brushed the boiler this time around, I had photos of your boiler as a guide. When it looked similar to yours, I stopped! I used Floquil grimy black, rust and grime…Joe CCCModOn30
morganhillrr
May 2015
Well, I had blast this week adding outside details. In addition, I placed a log haul engine in place, scratch build a work platform for the log haul operator, and made a mini scene for the firewood chopper. I know they need to be dirtied up, that will be the last thing to do for the entire diorama…Joe CCCModOn30
brownbr
May 2015
How many times have you knocked off the propped open window on the maintenance shed? I lost count on mine.
morganhillrr
May 2015
Hey Bryan: That’s about the only part I haven’t knocked off and had to repair. The closer I get to the finish line, the more pieces get damaged by my carelessness…Joe CCCModOn30
morganhillrr
May 2015
Progress report: Finished and installed a steam donkey which is a back up for the main boiler, at least that’s my story. Made the finished wood stacks and temporarily placed them. But the BIG STORY is I started the roofing structure. This is the LAST major piece for the sawmill and it really feels great to be working on it at last…Joe CCCModOn30
brownbr
May 2015
That’s a big milestone! I like the extra donkey. Hard to have too many.
Three questions:
Will the roof be removable?
Are the lights operational?
Are you adding any more sawdust to the floor?
morganhillrr
May 2015
Hey Bryan: No, No, and Yes. I would like a section of the roof removable but not sure how to make that happen, any ideas? Once I’m done with the NHRA National model contest, I will work on some form of interior/exterior lighting. I like the way your sawmill look when the lights are on. I am close to the Sturgeons Sawmill which is very similar in design to Brett’s structure, namely open siding. The run the sawmill 4 times a year and cut up massive logs and open it to the public. I was surprised at how clean the floor and surrounding areas are when in operation. The wind moves a lot of sawdust outside and they have workers cleaning up the floor; probably a safety/fire issue.
-Joe CCCModOn30
brownbr
May 2015
Here is what I did for a removable section:
In first pic the smokestack guy wire has to be considered. I used music wire for stiffness and drilled a hole in the roof for it to sit in without glueing.
Second pic shows how much of mill is exposed.
3rd shows the roof section. I basically built it on the rafters as described in the manual but instead of glueing the purlins down I used double sided tape.
4th photo shows roof cap. I used 2x lumber instead of 1x called for in the manual to give extra support and hold it in place.
You are only going to remove the roof once in a great while, but when you need to show it off it’s a real attention getter.
morganhillrr
May 2015
Thanks Bryan, very helpful explanation. Guess what I found in my to do projects, forgot I had it. From Miles Post Model works, similar to yours but all metal frame…Joe CCCModOn30
Karl.A
May 2015
Fantastic pictures Joe of some superb modeling. The roofing really is a milestone and adds a lot of ‘mass’ to the structure. Terrific progress.
As Bryan shows the roof is easily removeable by simply not gluing select panels down.
Great work.
Karl.A
brownbr
May 2015
That’s the crane I used. As I mentioned I used the base and hook/block and scratched the rest. The wood post seemed to go with the framing better.
morganhillrr
May 2015
Thanks Karl, comments appreciated.
Hey Bryan: I’ll build mine per the kit and see how it turns out. I sure like yours…Joe CCCModOn3o
morganhillrr
May 2015
Hi: I’m still here, just really busy building all the roof segments. Many pieces of strip wood to grain and stain and learning how to use Radio Shack etchant to weather metal pieces (nasty process but the results are fantastic). I’ll let the photos show the result to date…Joe CCCModOn30
admin
May 2015
Superb. Love the color of the metal roofing. Main roof panels are going to look perfect installed.
morganhillrr
May 2015
Thanks Brett, comments appreciated. I worked very slow and diligently trying to make the roof sections perfect; we’ll see how they turn out…Joe CCCModOn30
Karl.A
May 2015
Looks fantastic joe, those roof panels are going to look perfect on the mill. Working slow most often pays dividends.
Karl. A
morganhillrr
May 2015
Thanks Karl, can hardly wait to complete the roof system. That also means the sawmill structure is 99% complete …Joe CCCModOn30
morganhillrr
June 2015
On page 131 of the construction manual, the last box to check appears. Install the mill whistle and check the box…DONE ! Brett writes a short congratulations message. I imagine that all major builds of this magnitude have both good days and bad days. This is a super day and I couldn’t be happier with the outcome. I hope you enjoy the photos.
Up next is scenery elements and a nice wooden frame to outline the diorama. OH, I still have 30 or so detail parts- must find a home for them…Joe CCCModOn30
brownbr
June 2015
It looks fantastic. I like the extras you added like the wagon and fire extinguisher.
You’re in the home stretch now.
morganhillrr
June 2015
Thanks Bryan, appreciated. I have another wagon to build which will be out by the sawdust bin…Joe CCCModOn30
morganhillrr
June 2015
Hi: This will be the last update for a while, as we are heading back to Boston on vacation and when we return are heading to Sonoma Raceway for the Nascar race in our motorhome. See you in July!
Been working on the scenery ( about 75% complete) and decided to put a roof structure over the log haul equipment. Actually they took off the old roof and are adding a new one. I wanted to leave the log haul equipment totally accessible, as I find the gears and other bits really neat to look at…Joe CCCModOn30
Karl.A
June 2015
Superb Joe, the mill just looks incredible, such a fantastically completed kit, I’m sure you are proud, as you should be.
Looking forward to you getting back from your vacation(s) and putting down the last finishing touches.
Karl.A
morganhillrr
June 2015
As always Karl, I appreciate your comments. I really enjoy adding scenery; it’s shocking how much the diorama changes with little touches of green and brown in the bushes, grasses and trees. I am really excited about taking the sawmill to the NHRA National model contest in Portland this summer…Joe CCCModOn30
Karl.A
June 2015 edited June 2015
I cant wait till you get that scenery finished and blended, and then, take it outside for some pictures on a cloudy, overcast day, it’s going to look outstanding… (not that it doesn’t already).
Karl.A
brownbr
June 2015
The roof addition that’s in progress makes for an interesting story.
morganhillrr
June 2015
Hey Karl: Cloudy and overcast is CA, we’ll see? Thanks Bryan, I’ve added some more construction clutter, looks good…Joe CCCModOn30
mayhaw9999
June 2015
Hi Joe,
I’ve been following your build for quite some time. As I said to Bryan recently, I may have to switch to O scale. The old eyes would probably appreciate that. I’m really in awe when I look at what you two have accomplished with the recent builds. Your Sawmill is just outstanding in every respect.
If I remember correctly, you plan to visit the Sonoma county Sturgeon Mill in the future. I live about 10 minutes from it and, believe it or not, have never been there. I have just recently gotten into the logging aspect of modeling so need to start getting educated. So, if you wish, let me know when you are coming to these parts and you can either drop by my place on the way or I can meet you there. Seems like you would be a good guide.
Hope you have a great trip to Boston and look forward to more posts from you in the future.
David U
Back to Discussions
morganhillrr
June 2015
Hey David: Just got back on town, thanks for your comments. I visited Sturgeons a year or two ago and it is a must see for anyone interested in sawmills. I will definitely go back again, not this year with all my planned activities. Looking forward to resuming work on the diorama, I see the light at the end of the tunnel!!
-Joe CCCModOn30
morganhillrr
June 2015
Hi: Back at it, been working on the scenery and details. Our module group does several train shows each year, and one of the favorite things people enjoy are animals on the layout. So, time to add some to the diorama. I have more (ducks and turtles), but need to add the log pond, which is next…Joe CCCModOn30
Ojaste
June 2015
Ahh, another cat person!
morganhillrr
June 2015
You got it!..plus a dog and cockatiel and outside humming birds…Joe CCCModOn30
morganhillrr
July 2015
Hi: Update for the week. 3 in-process projects; the first layer of water in the log pond and stream; starting to outline the diorama base with wooden trim pieces; and a sawdust/scrap wood cart which will reside next to the sawdust bin. Enjoy…Joe CCCModOn30
morganhillrr
July 2015
Oops, forgot to upload the photos !!!
admin
July 2015
Joe, you have done a wonderful job finishing off this kit! Scenery looks great too.
brownbr
July 2015
It really looks good. The extras really tell a story, especially the log haul. I’m looking forward to watching the pond come to life.
One area I noticed that you may want to revisit. Look at the first photo on 6/25. The greenery at the right looks like it has been edged. I think if you put just a bulge or 2 cutting into the path would make it look less manicured. A good example of what I’m trying to describe is the hill on the left of your first photo today. It has nice rounded edges that gently curve.
morganhillrr
July 2015
Thanks Brett, building this masterpiece of a kit has been very enjoyable in all aspects. I see a nice bottle of champagne in my future, once I declare it finished.
Hey Bryan: Thanks for your comment and your observation on the greenery/path is right on. I’ll fix it…Joe CCCModOn30
Karl.A
July 2015
Everything is superb Joe, such a terrific modeling achievement.
Karl.A
morganhillrr
July 2015
Thanks Karl, and thanks once again for all your work on getting this kit to market…Joe CCCModOn30
morganhillrr
July 2015
Hi: Well, the big day has come. The sawmill structure and diorama is officially COMPLETE! Not that I won’t be adding bits, and moving this, or painting that- you know how that works. I’m working on the documentation for the NMRA Nationals model contest, which I will enter with the sawmill in hand. Hope to see some of you in Portland in August. Thanks again for all who have contributed over the months of construction, really appreciated…Joe CCCModOn30
sdrees
July 2015
Joe,
I have been following your build on this sawmill project all along and you have given me great ideas for my scratch built sawmill project. Your work is wonderful, and this the winner of the Best in Show Award at the NMRA convention.
Steve
morganhillrr
July 2015
Hi Steve: Thanks for the kind words, I’m hopeful that the diorama will do well at the contest. Glad you picked up some ideas for your sawmill…Joe CCCModOn30
brownbr
July 2015
Absolutely stunning! Congratulation on a job well done.
morganhillrr
July 2015
Hey Bryan: Coming from a master modeler like yourself, that means a lot. Thanks for leading the way…Joe CCCModOn30
morganhillrr
August 2015
Update: I had some group members over for an impromptu meeting and they came up with a couple of great ideas to add details to the sawmill. The boiler is wood fired and they noted there was not a lot of ash around the fire door. Fixed that and decided to add an ash pit to store spent material. They also noted that some minor leakage around the fire barrels might look good; or is it left overs from the crows? I wanted to box up the diorama for travel protection (700 mile trip) and came up with a U-Haul garment box which fits perfectly. I added some handles and it will ride on a dolly if needed. I’ll be heading out one week from today for the NMRA Nationals in Portland, should be fun…Joe CCCModOn30
brownbr
August 2015
Good luck with the transportation. Better have a mini-fix kit with you. Glue, tweezers, etc. just in case some items get dislodged.
morganhillrr
August 2015
Good idea Bryan, it’s done and ready to go…Joe
admin
August 2015
Keeps getting better and better. Ash looks great!
Good luck Joe - hope you enjoy the show and we will be looking forward to your report when you get back home!
morganhillrr
August 2015
Thanks Brett, hope to add to your collection of award winning models…Joe CCCModOn30
morganhillrr
August 2015
Hi: Back from the NMRA Nationals and it was terrific. Lots of stuff to do both modeling and real train stuff. The model contest was also terrific with many very high end models, especially in the diorama categories ( kit built & scratch built). The quality and workmanship was way up there.
I earned a second place in the judged kit built-diorama category and a special Dean Freytag structural award- nice! And to put frosting the cake, the winning kit-built diorama was another SierraWest O Scale sawmill. The modeler was from Oregon and he did a superb job on the structure. Way to go Brett and Karl on designing and manufacturing such an awesome kit…Joe CCCModOn30
admin
September 2015
Congratulations Joe. Much deserved awards. Your sawmill complex is wonderful and I am really glad your achievement was honored this way!
morganhillrr
September 2015
Thanks Brett, quite a journey…Joe
MuddyCreekRR
September 2015 edited September 2015
Outstanding work deserves such accolades…Great job on the build…I can only hope mine turns out as well…I’ve taken plenty of hints off of your mill as I too am doing a mill pond using the log haul…I like your idea of the separate engine to run the haul too…gonna borrow that…and I plan to have a powered log dump on the pond…pictures will be going up soon…A lot of credit goes Bretts way too as he developed the kit…as I have pondered for years as to how to build my mill…I’ve had the machinery for about 6 years…its about time I get this going…Again Joe…Great build…you did fine work!
brownbr
September 2015
Congratulations
morganhillrr
September 2015
Thanks Bryan. Hey Muddy: Look forward to your postings and thanks for your kind words.
Joe CCCModOn30
sdrees
September 2015
Joe,
Great modeling. Your work is wonderful.
Steve
morganhillrr
September 2015
Thank you Steve, I appreciate you following along…Joe
Karl.A
September 2015
Congratulations on the awards Joe. Really very well done indeed. Such a beautiful job.
Karl.A
morganhillrr
September 2015
Thanks Karl…Joe
Wes
September 2015
Wonderful work Joe and you thoroughly deserve the awards for it.
Whats next?
morganhillrr
September 2015
Thanks Wes, you have been a long term supporter and it’s appreciated. Next up for this season is to finish the two On30 modules that will form the sawmill complex. This will involve replanting the sawmill structure on its module after adding lighting and sound. Then tons of scenic items- trees, dirt roads, water features, etc. I have one spur going to the sawmill to add. The last item will be a cabinet which will hold the modules for transport to train shows. I hope to have this done by next March 2016. Stay tuned…Joe CCCModOn30
Ojaste
September 2015
I love all the details and weathering in the model. It will look great in your layout.
morganhillrr
September 2015
Appreciate the comments. I have attached recent photos of the 2 modules. I sat the diorama in place where it will be positioned. The outside will be cut off close to the sawmill structure (yikes!) and then a high speed rotor will cut into the foam so the entire structure can sit recessed in the foam…stay tuned…Joe CCCModOn30
sdrees
October 2015
Joe,
Oh so close. Saw the scores in the NMRA magazine. I finally finished my scratch built HO scale sawmill. There are some pictures posted on the following forum.
Steve
morganhillrr
October 2015
Hey Steve: I looked at your beautiful sawmill, great job and congrats on you awards-well deserved.
Yes, the NMRA 1st place kit-built diorama had 110 points( another SierraWest sawmill that was beautifully done) and I received 2nd place with109 points for my SierraWest sawmill. I also won the Dean Freytag Structural Award for my work. I was pleased.
When I was picking up my model from the contest room, one of the judges stopped by and wanted to explain why I lost points for the use of plywood on the re-roof of the log haul area. He said it was not used commercially until 1905 in Portland. I said OK and went on my way. When I got home I researched the internet and he was correct- plywood commercially was not available until 1905. I also realized that the detailed paperwork and photos I submitted to the judges of my model showed the sawmill was purchased in 1914 and located in Coleman Valley and subsequently relocated in 1923 to its present location in Sebastopol, CA. So why wasn’t plywood available between 1914 to 1923 on my model ? Win some and loose some!
-Joe
vietnamseabee
January 2019
Joe…early in the build of the various machinery you mentioned receiving some replacement parts which you had damaged…can you offer any insight into what you did wrong to damage the parts so as to help those of us who hope to build this kit one day avoid the same problem




















































































































































































































































































































































